Commit Graph
30 Commits
Author SHA1 Message Date
jyvikoandClaude Opus 5.5 739c9d8f5b Wave 161/509: kernel: planar source lineage on the record, coplanar faces joined by SMLib (and 3 more)
4 commits, squashed; the originals stay reachable from tag archive/merge-main-develop.

- 585334a29 jyviko: kernel: planar source lineage on the record, coplanar faces joined by SMLib
- 5c16e8dd1 jyviko: kernel: coplanar faces joined by SMLib's merge_faces, the record read from the body
- c802458ef jyviko: solidcraft-smlib: Brep::face_points, a point inside each face (smlib_face_points)
- 453a4dec7 jyviko: kernel: a trimmed piece's side is read at a point inside it, exactly

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DtL5M41G8Nua7HvuFPZkmJ
2026-10-22 07:17:16 -04:00
jyvikoandClaude Opus 5.5 a8038a81df Wave 159/509: kernel: Split Face and Split Body on SMLib, the tool as exact record surface patches
1 commits, squashed; the originals stay reachable from tag archive/merge-main-develop.

- 7225d3f2b jyviko: kernel: Split Face and Split Body on SMLib, the tool as exact record surface patches

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DtL5M41G8Nua7HvuFPZkmJ
2026-10-22 00:53:26 -04:00
jyvikoandClaude Opus 5.5 7622329499 Wave 92/509: kernel: fillets and chamfers through SMLib when SOLIDCRAFT_KERNEL=smlib (and 2 more)
3 commits, squashed; the originals stay reachable from tag archive/merge-main-develop.

- baae4ee19 jyviko: kernel: fillets and chamfers through SMLib when SOLIDCRAFT_KERNEL=smlib
- f73d40383 jyviko: kernel: an SMLib blend pick at a seam's end takes the sharp edge there
- 1d8299aed jyviko: kernel: an SMLib body keeps each edge's and vertex's tolerance through its record

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01DtL5M41G8Nua7HvuFPZkmJ
2026-10-21 10:45:10 -04:00
93a2922c5e Display plans and the model cache for large STEP assemblies (#2814) (#4021)
* STEP import: mesh band faces that wrap around a closed surface correctly

Fixes two related bugs that caused SolidCraft to fail to mesh a face wrapping
all the way around a closed, non-periodic surface (a revolved ridge band, or a
tube-shaped B-spline surface): a missing face, a folded/self-overlapping
triangulation, or a hole in the rendered body.

1. Ring edges that run slightly off their surface. STEP files write a surface
   and the curves bounding it to the file's own declared uncertainty, so a
   ring edge can legitimately sit a few micrometres off the surface it
   bounds. The code finding where a ring edge crosses the planned split line
   compared against the edge's raw (off-surface) point using a hardcoded
   tolerance far stricter than the file's own precision, rejecting a valid
   cut. Now matches against the point on the surface directly below the ring
   crossing, respecting the file's declared tolerance.

2. Closed B-spline surfaces, their slits and their slivers. truck only treats
   the rotation of a revolved surface as periodic; a face on a B-spline
   surface whose control net closes on itself (a tube) wasn't recognized as
   wrapping around at all. This produced a folded face, a hole (a boundary
   loop landing a full period away from where it should cut), and one
   near-zero-width sliver face costing the entire body its tessellation
   plan. Adds periodicity detection for closed B-spline surfaces, period-
   aware hole-loop alignment, dropping of zero-width slit boundaries, and
   isolating a too-thin-to-triangulate face so it no longer takes the rest
   of the body down with it. The GPU shader's periodic wrap mirrors the CPU
   math so the two don't drift apart.

Regression tests: band_faces_split_when_ring_edges_run_off_their_surface,
band_face_with_a_zero_width_slit_is_still_meshed,
a_sliver_face_too_thin_to_triangulate_does_not_cost_the_body_its_plan.
Ablation-tested: disabling either mechanism in (2) reproduces its target
test's original failure message while leaving the other test unaffected.

* STEP import: mesh the band's split faces, not just split them

jyviko asked whether a band wall missing from the interactive app's render
was a shading issue or a genuinely missing face. It was missing: the ring-
edge split fix made the band's topology correct, but plan_face still
produced zero triangles for the two new sub-faces.

Two causes, both in plan_face (crates/kernel/src/tess/mod.rs):

1. The tolerance for how far an imported boundary may lie off its surface
   was tied to the requested mesh's chord tolerance instead of to the
   body's own size. A finer display tolerance could then reject a boundary
   a coarser one had just accepted, so the face would drop out exactly when
   zooming in on it.

2. Near a sharp corner of this flat-panelled band, several boundary points
   that are legitimately a few micrometres apart (within the STEP file's
   own declared precision) all projected onto the same surface point. The
   boundary loop then repeated a point in (u, v), which a triangulator
   can't follow, so the face's plan failed outright. One face without a
   plan costs the whole body its plan, and the fallback mesher can't
   handle a closed B-spline surface either, leaving both halves of the
   split band with no triangles at all: present in the topology, invisible
   in every renderer, and absent from the body's volume.

Fix: scale the off-surface tolerance to the body's own extent (new
Rules::extent), and collapse a run of boundary nodes that land on the same
surface point to one (drop_collapsed) before triangulating.

Regression test additions to band_faces_split_when_ring_edges_run_off_their_surface:
the body's volume now matches the analytic pentagon prism (was a third of
it - only the top cap - before this fix); display_plan leaves no face
without triangles from coarse to fine tolerance; and the actual tolerance
and facet angle the viewport draws with gives the split band its full
lateral area on both halves.

Confirmed on review_band_big.step, the fixture behind the review screenshots:
volume's relative error against the analytic pentagon prism drops from
1.4e-4 to 4.1e-6, and the band wall now occludes the floor grid behind it
in a snapshot the same way the top and bottom caps always did.

Full kernel suite: 739 tests, 0 failed.

* STEP import: hold an imported boundary to the file's own tolerance, not the part's size

jyviko: the off-surface acceptance added in the last commit
(rules.extent * OFF_SURFACE) scaled with the part, so a 2 m part
silently accepted a boundary 2 mm off its surface while a 20 mm copy
of the same part accepted only 0.02 mm. A STEP file's own declared
uncertainty does not grow with the part, so the bound shouldn't either.

Body gains boundary_tol: Option<f64>, Some(file's declared tolerance)
for a body read from STEP (crate::step_in::Units::tol, already used
by the ring-split fix in split.rs), None for anything this kernel
built. It's set before the import's own unmeshed-face check runs, and
carried over by the two face-split operations that re-cut an imported
surface (splitface.rs, outline.rs), since the file's uncertainty still
describes those boundaries afterward.

plan_face's accept now reads: the file's own tolerance when the body
declares one, or the old chord-tolerance/extent bound otherwise. The
old bound's tol * 10.0 term had to go too, not just the extent term:
at a 2 m part's typical display tolerance that term alone is ~20 mm,
nearly ten times the extent bound jyviko objected to, so keeping it
would have left the exact 2 m/2 mm example still silently accepted.

Two new tests in step_in/tests.rs:
- band_faces_split_when_a_scaled_copy_runs_off_its_surface: the same
  band fixture at a realistic 2 m scale with the same absolute slop
  and declared uncertainty as the small one, meshes the same way at
  every chord tolerance from coarse to fine.
- off_surface_budget_follows_the_file_not_the_part_size: the actual
  regression. The same off-surface error is accepted or refused the
  same way whether the part is 20 mm or 2 m; a 2 mm error against a
  1 µm declared uncertainty is refused at both sizes now (accepted at
  2 m under the old bound, refused at 20 mm - that asymmetry was the
  bug). Checked at both a coarse and a fine display tolerance.

Known gap, not fixed here: a STEP-imported body saved into a
.solidcraft design and reopened loses boundary_tol (native.rs's
decoder has no field to read it from) and falls back to the old
extent-based bound on reload. Today's design format has no concept of
this value at all; persisting it is a real format change, out of
scope for this fix.

Full kernel suite: 776 tests, 0 failed. clippy -D warnings clean.

* Display plans for STEP threads and pointed ends (#3847)

Three faces cost a threaded or pointed STEP part its whole display plan, so it
was drawn from the reference mesh: cracked, faceted, and never refined up close.

- A loop through a pole (a cone's apex on the boundary) seemed to wind around
  the surface: the jump at the apex, unwrapped to the nearest copy, was
  arbitrary. The loop is turned to end where it leaves the pole, so the step
  that closes it is an ordinary one (`seam::close_through_pole`).
- Projection onto a spline with hundreds of spans (a helical flank) restarted
  from a 16 x 16 grid and settled on another turn; it now starts from two
  points per span, capped.
- Sag refinement no longer inserts a point exactly on a boundary side, which
  split the side and failed the face.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* tess: a refused face's edges are divided finer and it is planned again (#2814)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* tess: sliver faces plan empty; a face no method plans is filled flat from its nodes (#2814)

A face whose boundary runs out and back along itself (two edges between the
same vertices, a rounding apart, as STEP files write slivers) encloses nothing
and is planned with no triangles. A face still refused after its edges are
divided finer (a cusp, a sliver whose sides sag across each other, a small cap
at a pole) is filled flat from its shared boundary nodes, so the rest of the
body keeps its display plan instead of falling back to the reference mesh.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* display mesh tests: a rim the chord tolerance leaves a line is divided again (#2814)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* portable B-rep: up to 8192 control points along a spline direction (#2814)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* solidcraft-cli: --debug logs what the engine reports to stderr

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* STEP import: a spline written over a tiny parameter range is read over one (#2814)

Some writers parameterize splines over a few millionths (a humanoid robot's
edges span 5.4e-6). The kernel tells parameters apart only to 1e-6, so over
such a range it evaluated the curve's end wrongly, and trimming an edge to its
vertices dropped a control point: the bodies could not be stored exactly and
the whole model cache was left out of the design. The knots are now stretched
to span one; the curve is the same and edges are trimmed by their vertices, so
nothing read from the file refers to the old parameters.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* model cache: a body keeps its file's declared accuracy (#2814)

A body restored from the cache dropped the accuracy the file it was read from
declares, so the planner held its boundaries to the kernel's own bound and a
reopened design drew differently from the import. It is stored with the body's
runtime values, and only when there is one.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* tess: a boundary within a hundredth of its body lies on its surface, at every quality (#2814)

#1721 held a body read from a file to the accuracy the file declares. A writer
declares what it aims for, not a bound its edges keep: a 251-body robot
assembly declaring 0.01 µm has boundaries 10 to 30 µm off their surfaces, and
95 of its bodies lost their display plans. The bound is a hundredth of the
body again, what Normal quality always allowed, and now the same at every
quality, so zooming in still never drops a face (#1721's point). A file
declaring more raises it.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* STEP import: keep faces whose edge vertices sit slightly off their curves

Some exporters write an edge's vertex beside the end of its curve, further off
than the accuracy the file declares (a surface export declares
0.01 mm and puts a vertex 0.19 mm off two spline ends). The reader refused
such edges and left the face, and with single-face bodies the body, out.

A vertex may now sit up to the file's tolerance or 1/1000 of the model's size
(the diagonal around its VERTEX_POINTs), whichever is larger, never more than
the existing 1 mm ceiling. Spline and open-conic edges have the end control
point moved onto the vertex, so every such edge meets its vertices exactly.
The file's declared accuracy still governs closed-curve, seam and circle
checks.

* tess, io: review clean-ups (#2814)

- A sliver face is one whose loops are all slit: drop_slits finds it in the
  retry after a failed plan, so the pre-check on every face (folded) is gone.
- The flat fill uses cdt::triangulate (a lenient fill that leaves out sides
  crossing one already kept) and its flood-fill inside test, and the plane
  from geom::Plane.
- Refinement only builds its indexes when a face was refused, takes the
  faces to plan again from edge_faces, and re-samples edges on the pool;
  Rules::finer for the finer rules.
- One PackageWriter::fits for the model cache, the preview and the thumbnail.
- The band split's ring tolerance lives in split.rs; comments say what the
  off-surface bound is now.
- The CLI logger prints Level::as_str().

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

---------

Co-authored-by: David Lackovic <lackovicdavid1234@gmail.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Co-authored-by: jyviko <2501648+jyviko@users.noreply.github.com>
Co-authored-by: Ray <raykholo@users.noreply.github.com>
2026-10-21 10:37:12 +00:00
bherbruckandClaude Opus 5.5 349a6c6fc4 perf: a copy placed for showing doesn't turn its revolved faces again (#3044) (#3104)
Moving an occurrence places every body under it again, and each placed copy
searched every revolved face for where it sits to turn it away from its seam,
although its source had been turned already. On the Prusa Core One assembly
that search was most of the 12.7 s a move of the top occurrence took. A body
now records that its revolved faces are turned, and world placement
(`place_matrix`) skips the search for such a body. Modelling moves (pattern
copies, hole tools) keep `transform_matrix`, which still turns them in the
copy's own frame: where a face wraps all the way round the turn it finds
depends on those coordinates, and later booleans depend on it.

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 11:01:56 +00:00
02c77df5f7 inspect.clearance: mesh each body once per check instead of once per pair (#2867)
* inspect.clearance: pairs whose bodies did not change are not measured again

Each clearance check measured every close pair again, though between two
checks usually only a few bodies change or move. Results are now kept per pair,
keyed by both bodies' geometry and placement and the check's settings; a pair
whose two bodies are unchanged is taken from that cache. With 40 overlapping
parts, a check after moving one of them took 0.8 s instead of 23 s (741 of 780
pairs reused). Pairs that could not be worked out are tried again each time.

Co-Authored-By: Claude Opus 5.5 (1M context) <noreply@anthropic.com>

* inspect.clearance: boxes and placed keys exactly as before the reuse

The pair boxes are taken over the mesh's triangles with finite corners, as a
distance shape's are, so pruning is unchanged. A placed body's identity now
includes its model body's own frame, so two placements are never mistaken for
one another.

Co-Authored-By: Claude Opus 5.5 (1M context) <noreply@anthropic.com>

* inspect.clearance: a large body is meshed once for all its pairs

Each pair that touches cuts the larger body down to the pair's region with a
kernel boolean, and that boolean meshed the whole body twice: once for its
checks and once inside the intersection. A sheet with 600 faces paid about
2.5 s per pair for meshes that were the same every time.

A body can now keep its meshes for reuse (Body::keeping_meshes); its booleans
take the meshes from there, and the intersection takes its shell meshes
from there too (truck-shapeops: and_with_history_meshed). Clearance uses such
copies for one check. Results are unchanged to the bit. On a 3 x 2 m sheet
with bends and 300 holes, the clip took 0.23 s per pair instead of 2.6 s, and
24 rivets took 5.6 s instead of 16.5 s.

Co-Authored-By: Claude Opus 5.5 (1M context) <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 (1M context) <noreply@anthropic.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-19 16:14:24 -04:00
1cd9983c8f Surface trim: projected curves, several kept regions, mutual trim (#767) (#1466)
* kernel: trim keeps picked regions, mutual trim, curves swept along a direction (#767)

Trim moves to surface_trim.rs: TrimKeep::Side (the old behaviour) or
Regions (the connected pieces the points pick, parted where the tool runs
along an edge). mutual_trim cuts two one-face surfaces by each other's
surface, extending one that stops short when asked. SplitTool::Curves takes
a sweep direction; a closed curve's field is signed by inside/outside
instead of extending its end segments.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* kernel: classify display edges of a face with a closed-edge hole without a panic

A hole cut by a closed curve is a loop of one edge that starts and ends at
one vertex; mapping the face rebuilt that edge through a check that
panics on it (the guard caught it and dropped every smooth flag of the
body). Such faces are now left out of the ruled-surface test.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* surface.trim: keep several regions, trim by projected sketch curves, mutual trim (#767)

keep takes a list of points (the regions they pick); curves: {sketch,
curves?, direction?} sweeps sketch curves onto the surface (along the
surface's normal: not supported yet); with + keep_with trims two
surfaces by each other, extend? meets a short one, stitch? sews the
kept pieces. Trimmed faces carry their lineage, so they are named
after the faces they are pieces of. New fields noted in a pending format file.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* Trim dialog: sketch curves as the tool, several keep points, mutual trim (#767)

The tool input takes sketch curves too; keep points are places (several
on one face add up); another surface with its keep points makes a mutual
trim with Extend to meet and Stitch toggles. Edit Feature brings it all
back. Labels in every locale catalog.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

* ROADMAP: M8 trim by projected curves, several regions and mutual trim (#767)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01LGeCa5jWWdroMWvXxN3LLM

---------

Co-authored-by: jyviko <2501648+jyviko@users.noreply.github.com>
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
Co-authored-by: bherbruck <brennen.herbruck@gmail.com>
2026-10-19 16:04:02 -04:00
JIJINBEIandClaude Opus 5.5 7ad5130cd2 refactor: geom::UnitVec3 for unit axes and normals (#2603)
* geom: UnitVec3; a face's analytic axes and normals are unit by type

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* geom: UnitVec3 adds to and subtracts from a Vec3

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* kernel, doc, engine: cylinder axes and measured normals held as UnitVec3

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* kernel, engine: functions that take a unit axis or direction say so by type

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* doc: a face's normal goes to Plane::from_normal as is

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

* kernel, doc: main's new cylinder helpers take the face's axis as a UnitVec3

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 21:16:31 -04:00
Erikas 17b48d9e7e Booleans: planar cuts beside rounds take the exact route before the retries (#1197) (#1445)
Planar cuts beside rounds take the exact route before the boolean retries (#1197).
2026-10-15 13:31:41 -04:00
Irakli Kourtis b4edf05373 Extend any surface: natural, tangent and curvature, up to a target (#760) (#1166)
Extend works on any surface: natural (continuing the face's own surface), tangent (G1 run-off) or curvature (G2 run-off), by a distance, up to a plane or face, or back to the surface's bounds, with neighbouring edges lengthened to meet. Untrim and Extend share face parameter-loop helpers. The new SurfaceExtend fields are noted under format 21. Closes #760.
2026-10-14 22:46:29 -04:00
Que 1cc65cbc91 fix: a lip swept flush around a rounded rim joins the body it sits on (#1164)
fix: a lip swept flush around a rounded rim joins the body it sits on.
2026-10-14 18:49:45 -04:00
bherbruckandClaude Opus 5.5 9b0f028f13 STEP assemblies: mesh a repeated part once and place it for its instances (#1152)
The reader converts each item once, but every instance made its own display mesh
(tessellation, seam and tangent flags), the most expensive step of opening a large
assembly. A later instance of an item now shows its first instance's mesh, placed by
the difference of the two placements. Only rigid placements share; split lines and
any operation drop the link. Measurements and export read each instance's own
geometry, so eval output is unchanged.

Generated assemblies: mesh phase 2,215 -> 139 ms (901 bodies) and 1,028 -> 85 ms
(5,401 bodies), with the same triangle counts.

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-14 14:23:33 -04:00
froglemonade2 c3e0ea498a fix: joins, cuts and sketch profiles where outlines touch at a point (#841)
Fixes #588.
2026-10-13 16:33:24 -04:00
SahenandClaude Opus 5.5 2bb24d1d2a perf: prism pairs before the mesh, bodies measured once, and a STEP import that copies less (#714)
A cut or an intersection between prisms (a plate and the tools through it) is now decided in 2D before either operand is meshed. A body's size and volume are measured once, a placement reads its orientation from its matrix, the evaluation cache is bounded to 64 MiB, and STEP import copies fewer shells. Hole plates evaluate 20-30% faster with less memory, and models are unchanged.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 10:55:56 -04:00
bherbruckandClaude Opus 5.5 add4a18961 fix: fuse bodies that touch back to back over part of a face (#679, #674) (#704)
Two L's extruded up and down from one 2 x 2 grid now join into one solid (the planar rebuild gives each fan of faces around a pinched vertex its own vertex copy), and a pad whose end lies half past the edge of the face it stands on fuses exactly: contact faces are imprinted with each other's outline and the common faces glued away, still held to the retry guard. Face splitting handles a line crossing an edge twice; glue matches differently parametrised curves and keeps several pieces apart. Robustness seed 16 now fuses with the exact volume.

Fixes #679, fixes #674.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 10:02:44 -04:00
bherbruckandClaude Opus 5.5 296683229d Rename SolveCraft to SolidCraft everywhere, with compatibility shims (#389)
* WIP deep rename (not for push)

* WIP2

* WIP3

* WIP4 wxs fix

* rustfmt

* Rename the remaining identifiers in merged crash-report code

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT

---------

Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-12 17:17:01 -04:00
Iraklis KourtisandClaude Opus 5.5 08d7037176 feat(kernel): modifiers report exact face and edge history
Fillets (local, loop, rolling ball, corner, variable, chord), chamfers
(cutters, local corners, loops, two sides), shell, draft, offset faces,
split face/body, delete face, patch/copy/stitch/trim/extend and
transforms record their history over [body] while they build: faces
rebuilt from the body's, blends in place of edges (corner patches in
place of the edges at the corner), shell walls as offsets, edges as
pieces of the body's or where two faces meet. Multi-step operations
compose each step. The push-face offset fallback now has history, and
the bore union composes its narrowed tool.

A reflection reorders a body's edges, so transforms now match edges by
identity (mirrored copies reported the wrong edges).

Refs #136

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01J53sR6gEaVt56soFDpTck8
2026-10-12 11:52:53 -04:00
Iraklis KourtisandClaude Opus 5.5 c87efa1f35 feat(kernel): exact face and edge history model
Bodies can now carry the exact history of the operation that made them:
for each result face its origins among the operation's operands (kept,
modified, split, merged, or generated from a profile segment, cap, edge or
offset) and for each edge the faces it separates and the operand edge or
face pair it came from. History is recorded by the operation, never
sampled, and checked against the body when attached.

- history.rs: the vocabulary (moved from provenance.rs), History::check,
  identity, substitute (composes an operation with the one that made an
  operand, including bodies made from a sketch) and face-source propagation.
- One edge order for a body (body::edge_order), shared by tessellation and
  history, so history edge indices are the mesh's edge indices.
- Transforms report an identity history; placed_topology documents the
  face/edge order guarantee it relies on.
- provenance.rs keeps the geometric trace for operations that do not yet
  report history.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01J53sR6gEaVt56soFDpTck8
2026-10-12 11:52:53 -04:00
bherbruck c53aff7592 Fix artificial Shell wall splits on stepped bodies 2026-10-11 22:32:53 -04:00
bherbruck c1d819f235 feat: preserve body history and placed modelling workflows
Record ownership transfers in the timeline so earlier Join/Cut membership,
world placement, machining data and styles survive component moves, edits,
independent copying, undo and reopening. Preserve pending positions in history
snapshots and keep constructor transfers ordered during feature redefinition.

Retain shallow sheet pockets and exact planar intersection islands through
unfold/refold, with depth-aware flat previews and DXF export. Store explicit
3D wire coordinate spaces and migrate known legacy provenance without moving
saved points or analytic fits.

Infer unique eligible cylindrical Emboss targets, align Revolve manipulators
with actual extent geometry, and discard obsolete preview errors after input
correction. Certify constructed and immutable imported face styles using exact
source metadata while preserving legacy face names. Upgrade designs to format10
with bounded validation and geometry-preserving legacy migration.
2026-10-11 03:59:12 -04:00
bherbruck 4b7e1d317d fix: load designs off-thread and cache recent thumbnails as PNGs 2026-10-10 20:55:14 -04:00
bherbruck d6cdec40da Fix modelling regressions and reconcile WIP UI work 2026-10-10 15:37:00 -04:00
bherbruckandClaude Opus 5.5 1bf377c14b No panics in the boolean's final assembly (the web build aborts on any panic: the Plastic Enclosure sample panicked 8 times and crashed the browser's start page); face pushes check their result and fall back to the general offset (a boss standing on a plate joins again with off-axis cylinder seams); offset errors name the face they can't move; docs/robustness.md with the before and after rates; caught panics counted per design in the robustness runs
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
2026-10-10 00:04:37 +00:00
bherbruckandClaude Opus 5.5 4c8f080691 Faces split on purpose stay split: the body remembers its Split Face lines, export and healing keep the pieces apart
Split Face records the new edges as polylines on the body (Body::split_lines); the document carries them through later features. STEP export no longer joins pieces of one surface across such a line, and healing (fillets, chamfers, booleans, shell, draft) no longer merges coplanar pieces there, while incidental pieces (boolean leftovers, seam halves) still merge as before. Tests: plane and cylinder splits keep their face count through a STEP round trip (and join without the record), a second split keeps both lines, and an engine test exports a split box after a fillet with 8 faces.

Fixes #11

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT
2026-10-09 21:31:16 +00:00
bherbruckandClaude Opus 5.5 740360d7c3 Fillet corners: a radius per edge (kernel::fillet_radii), rounds next to earlier rounds of another radius, and smooth corner patches where three rounds meet
blend_corner.rs rebuilds the planar faces at the ends of the filleted edges (three planar faces and three straight edges at each such vertex) and keeps the rest. One round at a vertex ends in the third face's exact section of its cylinder; two rounds with the third edge sharp trim each other (rolling ball: the crease from where their contact lines cross to the third edge for equal radii, else to the smaller round's contact line on the face that ends the larger one, which gets the exact section between); three rounds meet a sphere for equal radii, else a rational degree-4 patch through plane sections of the cylinders, the sections turned so that the cylinders' curvatures agree where two meet on a face and the patch fitted tangent to all three (within 0.01 degrees) and to the face at its closed corner.

kernel::fillet falls back to it when the local blends refuse: an edge that ends on an earlier round (any radius) takes the round off (delete_faces) and blends both edges together, so r3 next to r2 and a third edge into a mitred pair work. delete_faces: a gap stretch along several deleted faces keeps the corners between them (two rounds meeting in a mitre come off back to the sharp corner). splitface::fit is shared for the crease.

Tests: volumes against the strips-minus-overlap reference (exact strips, overlap integrated; checked against an independent 1D integral), the sphere-octant formula for three equal rounds, tangency along the patch, closed meshes, refusals without panics.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-08 22:37:29 +00:00
bherbruckandClaude Opus 5.5 7027382667 split_faces: exact sketch segments, a face map, and misses named
For solvecraft-params' Split Face feature:
- Sketch tools are chains of Seg2. A single line splits by its plane and a
  single arc by its cylinder, exactly (a circular edge on a planar face);
  longer chains and splines follow the curve.
- split_faces_with_map gives the source face of each face of the result.
- A listed face the tool misses is an error naming it (split_any keeps
  the lenient form for Trim).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
2026-10-08 19:49:50 +00:00
bherbruckandClaude Opus 5.5 dd6c8e1a6b Surface bodies: Patch, Stitch, Trim and Thicken
Kernel (surfaces):
- Bodies with an open shell are surface bodies (Body::is_surface).
- patch_region: a planar patch of a sketch region. patch_edges: a planar
  patch filling a closed loop of a body's edges.
- copy_faces: faces copied out as a surface.
- stitch: sew surfaces along coinciding edges, turning faces to agree; the
  result is a solid when it closes.
- trim: cut a surface by a plane or face and keep one side.
- thicken: offset planar and circular-cylindrical faces along their
  normals (one side or symmetric) into a solid. Plane copies slide;
  cylinder copies scale about the axis, exact for NURBS circles. Free
  edges get ruled walls. Faces meeting at a sharp edge are refused.

Doc features Patch, Stitch, Thicken (with operations) and SurfaceTrim;
engine commands FusionSurfacePatchCommand, FusionSurfaceStitchCommand,
FusionSurfaceThickenCommand and FusionSurfaceTrimCommand.

Tests (volumes):
- A 10x10 patch thickened by 2 gives 200, also symmetric.
- Half a cylinder side thickened outward gives half a ring; both halves
  inward give the full ring.
- Six faces of a box stitched back give 6000; an open box with its top
  patched from the edges, stitched, gives 6000.
- Trim keeps 30 or 70 of 100.
- Engine: patch, trim, thicken gives 140.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
2026-10-08 17:31:57 +00:00
bherbruckandClaude Opus 5.5 34be218639 Kernel: split a body by a plane or another face's surface
split_body(body, tool) divides every face where the tool meets it and
closes each side with the piece of the tool surface inside the body.
- Patches have outer loops and holes.
- Bands go round a cylinder or another surface of revolution.
- Each side falls apart into its connected parts.
- A body the tool misses comes back whole.

Faces that are B-spline sheets but really planes or circular cylinders
(extruded faces) split as the whole plane or cylinder: the tool is
extended, and the field is exact and cheap.

Tests (volumes): a box split by a plane (2400/3600); a holed plate split
through its hole into two equal halves; a box split by a cylinder's side
into the core (pi*16*30) and the rest; a plane that misses.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
2026-10-08 17:31:57 +00:00
bherbruckandClaude Opus 5.5 69d7bcfe7d split_faces: faces chosen by position stay chosen when a neighbour's split cuts their edges
A face whose edges were cut by an earlier split got a new identity and was
skipped. Chosen faces are now tracked by position through each split.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
2026-10-08 17:31:57 +00:00
bherbruckandClaude Opus 5.5 f8a4ffbc67 Kernel: split faces by a plane, another face's surface or sketch curves
split_faces(body, faces, tool) divides the chosen faces where the tool
meets them and leaves the solid unchanged. It handles:
- lines across a face;
- closed lines inside a face (a disc inside a ring);
- lines that run into a hole (the face is divided around it).
Edges the line ends on are cut in every face that uses them. The tool's
zero set is traced on a finely divided triangulation of the face, each
point is placed exactly on the surface by bisection in its parameters,
the ends are placed exactly on the boundary edges, and a cubic is fitted
through the points (a line when they are straight).

Tests: a box top split by a plane (areas 80/120, later booleans still
work); a cylinder side split by a sketch line; a cylinder top split in
ring and disc by a smaller cylinder's face; a plate top split through
its hole into two equal halves; a tool that misses is an error. Volume
and area are unchanged in every case.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
2026-10-08 17:31:57 +00:00